Types of Sensors and Working Principles – Comprehensive Guide | ZYHK Technology

Your Expert Partner for Sensor Solutions Across Industries

At ZYHK Technology, we provide cutting-edge sensor technologies that drive automation, enhance precision, and enable smart decision-making across industrial applications. Understanding sensor types and working principles is essential for selecting the right solution for your needs.


Why Understanding Sensor Types Matters?

✅ Optimized Performance – Match sensor technology to specific application requirements
✅ Cost Efficiency – Select the most effective solution without over-engineering
✅ Reliability – Choose sensors with proven working principles for your environment
✅ Future-Proofing – Understand technologies that support long-term scalability


Major Sensor Types by Detection Principle

1. Proximity Sensors

  • Inductive Sensors
    Working Principle: Detect metallic objects through electromagnetic field changes
    Models: Pepperl+Fuchs NBN8-18GM50-E2, Siemens 3RG4
    Applications: Metal detection in manufacturing, position verification

  • Capacitive Sensors
    Working Principle: Detect both metallic and non-metallic materials through capacitance changes
    Models: Omron E2K-X, Schneider XS6
    Applications: Liquid level detection, material presence checking

2. Optical Sensors

  • Photoelectric Sensors
    Working Principle: Use light beams (visible, infrared, or laser) to detect object presence
    Models: Banner QS18, SICK WL12
    Applications: Conveyor systems, packaging equipment

  • Fiber Optic Sensors
    Working Principle: Transmit light through optical fibers for detection in tight spaces
    Models: Keyence FU, Omron E3X
    Applications: Hazardous environments, high-temperature areas

3. Pressure Sensors

  • Piezoelectric Sensors
    Working Principle: Generate electrical charge when mechanical stress is applied
    Models: Endress+Hauser PMC, ABB 2600T
    Applications: Process control, hydraulic systems

  • Strain Gauge Sensors
    Working Principle: Measure deformation through changes in electrical resistance
    Models: Honeywell FSG, HBM U9
    Applications: Weight measurement, structural monitoring

4. Temperature Sensors

  • Thermocouples
    Working Principle: Generate voltage proportional to temperature difference between junctions
    Models: OMEGA TT, WIKA A2G
    Applications: High-temperature processes, furnace monitoring

  • RTDs (Resistance Temperature Detectors)
    Working Principle: Measure temperature through changes in electrical resistance
    Models: Emerson 848T, Siemens QAE
    Applications: Precision temperature control, laboratory equipment

5. Position Sensors

  • Encoder Sensors
    Working Principle: Convert mechanical position into digital signals
    Models: Heidenhain RCN, Baumer GXM
    Applications: CNC machines, robotic positioning

  • LVDT (Linear Variable Differential Transformer)
    Working Principle: Convert linear position into electrical signals through electromagnetic induction
    Models: TE Connectivity 242-000, AMETEK 200S
    Applications: Precision measurement, valve positioning


Selecting the Right Sensor – Key Considerations

Environmental Factors

  • Temperature range (-40°C to 125°C for automotive, up to 500°C for industrial)

  • IP rating requirements (IP67 for washdown environments, IP69K for food processing)

  • EMI/RFI protection for electrically noisy environments

Performance Requirements

  • Response time (milliseconds for high-speed applications)

  • Accuracy and repeatability (critical for precision manufacturing)

  • Output signals (4-20mA, 0-10V, IO-Link, Ethernet/IP)

Integration Needs

  • Physical size and mounting options

  • Connection types (M8, M12, cable outlets)

  • Compatibility with existing control systems


Industries We Serve

  • Factory Automation – Production line monitoring and control

  • Automotive Manufacturing – Quality inspection and assembly verification

  • Food & Beverage – Hygienic process monitoring

  • Pharmaceutical – Precision measurement and validation

  • Energy & Utilities – Equipment condition monitoring


Get Expert Sensor Solutions Today!

Our technical team provides comprehensive support from selection to integration, ensuring optimal sensor performance for your applications.

📧 Email: sales@zyhktech.com
📱 WhatsApp: +852 4691 7686
🌐 Website: www.zyhktech.com

24/7 Technical Support – Contact Us for Sensor Selection Guidance!


Why Choose ZYHK Technology?

✔ Multi-Brand Expertise – Access to leading sensor manufacturers
✔ Application Engineering – Custom solutions for unique requirements
✔ Global Logistics – Fast delivery from regional stock locations
✔ Lifecycle Support – From initial design to maintenance and replacement

ZYHK Technology – Your Sensor Technology Partner 🚀

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